Instructions:
The
compact line is consist of QCL series vials washing machine, ASMR 620
circulating heated air sterilizing tunnel and KGF series liquid filling and
stoppering Machine for vial. And each machine can be used as unit alone. It is
apply for filling 2-30ml vial, it can achieve the processing such as ultrasonic
washing, three time water rinsing (two time circulating water, one time WFI
water), three-time air spraying, sterilizing and depyrogenation, cooling,
Liquid filling, protection gaseous filling (nitrogen), and stoppering.
Features:
1. Mechanical gripper holds the vial around the washing machine, applied to
different size of vials
2. Bottle does not stop while washing process, the water and air nozzle
following the moving Bottle and insert into vial, good quality washing effect,
and WFI economy
3. The circulating water pipe and fine washing water pipe is separated fitted,
there is no cross-contamination
4. Add buffering block in front of the spiral screw to prevent vial broken and
protect the spiral screw
5. Bottle out-feeding section is adopted cellular-belts to transfer bottle, it
is more stable and reliable
6. Circulating heating air exert on the vial while sterilizing, excellent
temperate distribution, energy economy.
7. Protecting for HEPA while power failure suddenly, safe running.
8. Water cooling system is optional; It can decrease fresh air supply from the
washing room, and reduce the risk from wind differential pressure imbalance, good
cooling effect.
9. Wind differential pressure auto-balance system is optional, it can make the
air flow from heating section not move and steady, and it can avoid series
trouble, such as the temperature getting increasing in filing room and washing
room
10. Filling machine is adopted horizontal type cellular-belts to transfer
bottle, it is fast and accurate, and easy to change format for different size
of vial.
11. There is certain distance between machine table and the plane which bottom
of the vial situated, it is easy for wind of laminar flow crossing, and prevent
the liquid contamination from turbulent flow
12. Adopt the horizontal stopper feeding at Stoppering station, and use
horizontal disk to inhale and hold stopper, it is easy to observe and add the
stopper, and feature of high speed feeding.
13. For filling and sealing machine, the ceramic pump, SS pump, creeping pump
is optional
Stop filling if there is no vial; Stop stoppering if there is no vial
14. Servo system to be optional for filling (Delta, Mitsubishi, Rockwell)
15. For filling and sealing machine, the servo system is optional for driving
filling pump.
Technical
Parameters:
Model |
ACL |
Vial Application |
2-30 ml |
Production Capacity |
100-400 vials/min |
Qualified
Washing Rate | |
Vials
Breaking Rate While Washing |
≤
0.1% |
Depyrogenation
Temperature |
300-350°
C |
Filling
Error |
≤
± 2%( peristaltic/ ceramic/stainless steel pump drived by mechanical system) |
Filling
error |
≤
± 1% (peristaltic pump drived by servo motor) |
Qualified
Stoppering Rate |
≥
99% |
Laminar
Flow Cleanness In Protection Chamber |
100
class |
Air
Consumption |
100
M3/h (Optional) |
Power
|
380V,
50Hz, 71Kw |
Packing
Size |
8357×
2248× 1900 mm |
Packing
Weight |
6500 Kg |